A Warkworth-based company owned by multi-billionaire IT mogul Larry Ellison and part-funded by Callaghan Innovation is at the centre of a bid to take the wind out of the sails of the next America’s Cup competition in Auckland . . . Read More . . .>
Feb 21, 2018 - Siemens digital engineering chain Airborne SABIC Siemens partnership to mass produce thermoplastic composites SABIC UDMAX thermoplastic unidirectional tape for composites Airborne SABIC Siemens partnership to mass produce thermoplastic composite parts
Nov 23, 2017 - New composite material made of carbon nanotubes. Due to their unique properties, carbon nanotubes would be ideal for numerous applications, but to date they cannot be combined adequately with other materials, or they lose their beneficial properties. Scientists have developed an alternative method of combining, so they retain their characteristic properties. As such, they 'felt' the thread-like tubes into a stable 3-D network.
| FULL STORY In this simple procedure, water is mixed with the carbon nano tubes and dripped into a white ceramic material which is highly porous. Like a sponge, it sucks up the black liquid. If the ceramic scaffolding is chemically etched out, only the fine felted coat remains. The felt made of tiny tubes has thereby interconnected to form a network of larger tubes. The hollow spaces can be filled with polymers, to create a conductive and tear-resistant composite material. Credit: Fabian Schuett
Extremely lightweight, electrically highly conductive, and more stable than steel: due to their unique properties, carbon nanotubes would be ideal for numerous applications, from ultra-lightweight batteries to high-performance plastics, right through to medical implants. However, to date it has been difficult for science and industry to transfer the extraordinary characteristics at the nano-scale into a functional industrial application. The carbon nanotubes either cannot be combined adequately with other materials, or if they can be combined, they then lose their beneficial properties. Scientists from the Functional Nanomaterials working group at Kiel University (CAU) and the University of Trento have now developed an alternative method, with which the tiny tubes can be combined with other materials, so that they retain their characteristic properties. As such, they "felt" the thread-like tubes into a stable 3D network that is able to withstand extreme forces. The research results have now been published in the journal Nature Communications.
Industry and science have been intensively researching the significantly less than one hundred nanometre wide carbon tubes (carbon nanotubes, CNTs), in order to make use of the extraordinary properties of rolled graphene. Yet much still remains just theory. "Although carbon nanotubes are flexible like fibre strands, they are also very sensitive to changes," explained Professor Rainer Adelung, head of the Functional Nanomaterials working group at the CAU. "With previous attempts to chemically connect them with other materials, their molecular structure also changed. This, however, made their properties deteriorate -- mostly drastically."
In contrast, the approach of the research team from Kiel and Trento is based on a simple wet chemical infiltration process. The CNTs are mixed with water and dripped into an extremely porous ceramic material made of zinc oxide, which absorbs the liquid like a sponge. The dripped thread-like CNTs attach themselves to the ceramic scaffolding, and automatically form a stable layer together, similar to a felt. The ceramic scaffolding is coated with nanotubes, so to speak. This has fascinating effects, both for the scaffolding as well as for the coating of nanotubes.
On the one hand, the stability of the ceramic scaffold increases so massively that it can bear 100,000 times its own weight. "With the CNT coating, the ceramic material can hold around 7.5kg, and without it just 50g -- as if we had fitted it with a close-fitting pullover made of carbon nanotubes, which provide mechanical support," summarised first author Fabian Schütt. "The pressure on the material is absorbed by the tensile strength of the CNT felt. Compressive forces are transformed into tensile forces."
The principle behind this is comparable with bamboo buildings, such as those widespread in Asia. Here, bamboo stems are bound so tightly with a simple rope that the lightweight material can form extremely stable scaffolding, and even entire buildings. "We do the same at the nano-scale with the CNT threads, which wrap themselves around the ceramic material -- only much, much smaller," said Helge Krüger, co-author of the publication.
The materials scientists were able to demonstrate another major advantage of their process. In a second step, they dissolved the ceramic scaffolding by using a chemical etching process. All that remains is a fine 3D network of tubes, each of which consists of a layer of tiny CNT tubes. In this way, the researchers were able to greatly increase the felt surface, and thus create more opportunities for reactions. "We basically pack the surface of an entire beach volleyball field into a one centimetre cube," explained Schütt. The huge hollow spaces inside the three-dimensional structure can then be filled with a polymer. As such, CNTs can be connected mechanically with plastics, without their molecular structure -- and thus their properties -- being modified. "We can specifically arrange the CNTs and manufacture an electrically conductive composite material. To do so only requires a fraction of the usual quantity of CNTs, in order to achieve the same conductivity," said Schütt.
Applications for use range from battery and filter technology as a filling material for conductive plastics, implants for regenerative medicine, right through to sensors and electronic components at the nano-scale. The good electrical conductivity of the tear-resistant material could in future also be interesting for flexible electronics applications, in functional clothing or in the field of medical technology, for example. "Creating a plastic which, for example, stimulates bone or heart cells to grow is conceivable," said Adelung. Due to its simplicity, the scientists agree that the process could also be transferred to network structures made of other nanomaterials -- which will further expand the range of possible applications.
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Materials provided by Kiel University. || November 23, 2017 |||
Sharp & Tappin Technology, a precision engineering company based in Devon, will launch its new advanced composite plate saw at this years Advanced Engineering trade show, which is taking place in Birmingham this week.
The Compcut 200 represents the company’s developing interest in the growing home market for the precision cutting of composites. This new machine has been designed to offer composites R&D teams and test centres affordable access to an easy to use though inherently sophisticated and robust plate saw.
“From our long experience of tackling the challenges of composite machining and taking a good look at the market, convinced us that there was a niche for a unit like the Compcut 200,” said Ben Sharp, Managing Director at Sharp & Tappin.
“We are confident that the 200 offers a tremendous range of features and benefits at an affordable price – easy to use with the minimum of operator training yet capable of consistently delivering very high-quality cuts.”
According to the manufacturer, the Compcut 200 enjoys a host of well thought out features that include:
Compact size with small footprint
High quality surface finish allowing immediate testing
Clear working area visibility
Excellent perpendicularity and parallelism
Automatic material positioning and innovative clamping
Ability to run multiple specimen cuts
Fully enclosed work area – ensuring user safety
Both dry and wet cutting options
Automated control and part programme capability for consistent results
Sharp & Tappin’s expertise in precision composite cutting is appreciated by its customers. “Our Compcut saws give us the ability to quickly and repeatedly produce high quality test specimens with a near zero scrap rate, - in reality the resulting specimens exceed the requirements of the common International standards,” commented Paul Yeo, Technical Director at CTE (Composite Test & Evaluation Ltd).
“The latest generation Compcut saws produce specimens to such a high-quality edge finish that no post preparation of the specimens edges to remove machining marks is required – significantly reducing the amount of specimen preparation times, which offers our customers significant cost and timescale benefits.”
“Above all, the machines are very simple to use and it’s not necessary to be an experienced CNC machinist to operate the unit – within an hour of training you will be producing accurate specimens.”
We all know Formula 1 is a test bed for a variety of technologies that will eventually trickle down to the street. Now, McLaren is taking its go-faster know-how and applying it somewhere a bit unexpected – health care. The body armor you see here was created in response to a client’s request for a device that would help keep his organs protected after undergoing surgery. It’s called Invincible shield, and it protects the rib cage through the use of high-failure strain Dyneema fibers, as well as woven fabrics and a highly-toughened resin system. The construction and materials pull from McLaren’s F1 experience, and includes the same fibers used as side-impact crash protection in the race car. Essentially, this armor is made from the same stuff that’s going into next year’s F1 competitor.
The end result is something lightweight, but tough and rigid enough to protect the client. The armor was designed to be discreet as well, and was perfectly tailored to the client’s body to be hidden under a shirt. Responsible for its creation was McLaren’s Applied Technologies division, which apparently has a hand in developing health care products. “From digital therapeutics, to tailored human performance programs and bespoke medical devices, our aim is to innovate health care solutions that can be tailored for individual patients,” says Dr. Adam Hill, McLaren’s Chief Medical Officer. Yeah, I didn’t know McLaren had a Chief Medical Officer, either.